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New Technology and Automatic Production Line
POSTTIME:2017-02-21

The new technology and production line of brake linings for heavy truck researched and developed have been placing on the market for 3 yearsWith many enterprises usingthe effect is obviousBring lots of surprise and hope for the industryand solve the enterprises long-anticipated questions in industry. Now the specific effects after summary are reporting for you.

 


一、Improving the corporate profit.


1Due to using the advanced two-step forming method production and pressing technology with double-layer materialrecycling the grinding dust wastedrilling and defective pieces during producing brake liningsand instead of underlying materialso that you can save about 10% of raw materials. Also saving the dust transport and landfill costsreducing the pollution of environment.


2Because of using the single piece pressedwithout the saw cutting and grinding limit linethe pressed blank thickness error is smallthe defect rate is extremely lowand the limit line can be directly pressed out. These several combination can save about 10% of raw materials again.


3Less power consumption and saving energy. At present the power of common large-tonnage press machine in the market is generally about 30-35 kw. Using the new multi-layer press machinethe motor total power is 22 kw. So using one press machine in one day the power fare can be saved RMB 130-160 yuanwhile in one year the cost can be saved RMB 50000.00 yuan. Then the production cost can be reduced about 3%.

4With the new press machinethe day yield can reach 3-4 tonsis 3-4 times of general press machinethe production cost can be reduced about 2%.
The above several combination can save about 20% of raw materials
improve about 15% of corporate profits.

 


二、Reducing the workers and labor intensity.


For exampleThe brake linings back-end production grindingdrillingmarking and packing contrast.


1The original processing method is one people operating with one machineInner-arc grindingdrillingout-arc grindinglimit line grindinginner & out arc brushingmarkingthermal shrinkageputting small boxinstalling certificationpacking containerpackaging stacking. The whole working procedure need ten workersand the output in one shift is only about 1000-1500 pieces.


2Using the new production lineone work is responsible for putting products and inspecting in the front of production lineone people is putting into small box and packing in the middleand another people is responsible for the products stacking & warehouse and inspection in the end. Only 3 people in the whole linethe output per shift is about 3000-4000 pieces.
  Also
if two lines are used at the same timethe workers of front and back production line can operate 2 lines at one time.

 

3、Contrast effectsIf the yield per shift is about 3000-4000 piecestwo production lines can save about 30 workers. 
30 workers * RMB 36000.00 yuan
estimated/ annual salary= RMB 1080000.00 yuan.

 

4、Using the production line processingoptimizing the layout of technology and equipmentreducing the turnover of semi-finished products and the labor intensity. Saving a large number of production sitesand also the easier and simple production management.

 

 

三、Changing the production environment.
The new production line used the special matching dust collector for the dust removing of raw material handlingautomatic ingredientpressing and grindingthe production environment has the obvious change.

 

 

The service arrivingthe price affordable.
Baiyun Company have many years of ripe experience in producing brake liningsso that the technology of our R&Ddesign and manufacturemold and production line equipments meet the requirements of many brake linings enterprises from domestic and abroad. With the strong practicabilitythe customers generally accepted in market popularizationand pre-sales guidance communication and excellent after-sales service.
The equipment mold price with the same new technology and production efficiency is only about 20% of imported equipment.

 

五、Creating a number of the first from domestic and foreign in the industry.

1We are the first company in the friction industry at home and abroad in saving raw materials.

2We are the first company in the friction industry at home and abroad in saving plant area with the same capacity.

3 We are the first company in domestic industry in using fewest operators with the same capacity.

4We are the first company in the friction industry at home and abroad in the efficiency of full-automatic subsequent process production line.

5We are the first company in the friction industry at home and abroad in the machining efficiency of drilling machine(The fastest efficiency is 1000 pieces per hour).

6、We are the first company in the friction industry at home and abroad in the efficiency of drilling bits(Special material manufacture, can drill 20000 pieces when grinding at a time).

7In the respect of per shift output of hot-forming press for brake linings, we are the first company in the friction industry at home and abroad .
8
In the respect of lowest cost of manufacturing combined costs for brake linings,we are the first company in domestic industry.


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Leo:(0086)18382122108
Mail:leo@qhubobarranquilla.com
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Address:No.409, Guangming Road, Shi Bantan Town, Xindu District of Chengdu City, China